Building Chemicals Production Plant SCADA Application
KALEKIM Mardin plant — SAP integration with recipe and work order based production management.
Technical Specifications
A SCADA application integrated with SAP, producing based on recipes and work orders, was commissioned at KALEKIM's Mardin plant by our partner VARLIK Makina in 2022. KALEKIM is one of Turkey's leading building chemicals manufacturers.
The plant's production planning is prepared as work orders in SAP, and operators start production by selecting work orders and recipes through the SCADA interface. Completed work orders are fed back to SAP, keeping the production cycle continuously running. This process was fully digitalized through the inSCADA and SAP integration.
During the integration process, a JDBC connection was established between inSCADA and SAP's Oracle database. Data read from SAP was presented to operators through grids and forms in the SCADA interfaces. Production results were recorded in PostgreSQL and SQL Views were prepared to be readable by SAP.
Application Screenshots
Building chemicals production plant main SCADA screen
SAP and inSCADA Integration
SAP Integration
JDBC connection between inSCADA and SAP Oracle DB. Work orders, recipes and material definitions are automatically pulled.
Digital Production Cycle
Planning → Recipe selection → Send to PLC → Production → Result recording → Feedback to SAP — fully digital.
ISA-101 Design
User screens were designed leveraging the ISA-101 standard. Faceplate pop-up control panels.
Dual Monitor
The process is controlled via one computer and two monitors. Different interfaces are displayed on each monitor.
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